In terms of manufacturing process, the product uses multi-axis linkage CNC processing technology to accurately control the contour tolerance at ±0.002mm, and is equipped with high-precision straightening units and hydraulic systems to achieve precision molding of special-shaped structures such as slots and holes. The casting process is centered on the lost wax method. Through wax mold reproduction, plaster mold wrapping, liquid metal casting and cooling demolding, the batch production of complex shapes is completed efficiently.
The surface treatment is also excellent. Processes such as pickling passivation and electrolytic polishing effectively enhance the corrosion resistance of the metal, and laser cutting achieves edge refinement. After multiple processes from machine rough polishing to manual fine polishing, the product surface reaches a mirror effect.
Combined with DLC coating technology, the wear resistance is improved by 300%. Whether it is precision, appearance or durability, it meets the stringent requirements of industrial equipment, mechanical equipment and other fields.
In actual application scenarios, the component demonstrates excellent adaptability across fields. In semiconductor lithography machines, as the base component of the nano-level positioning platform, its thermal expansion coefficient is controlled at 1.8×10^-6/℃, and with the air-floating guide rail system, it can achieve a positioning accuracy of ±5nm; in deep-sea mining equipment, stainless steel components treated with special coatings can withstand 60MPa deep-sea pressure, and with the dynamic sealing structure, it ensures that the equipment can run continuously for 5000 hours at a depth of 4000 meters without leakage; in the integrated die-cast chassis of new energy vehicles, aluminum alloy components are integrated with the battery pack through the stir friction welding process to form an integral energy absorption structure. In the 25km/h column collision test, the battery deformation can be controlled within 3mm.
We employ advanced multi-axis linkage CNC processing technology along with high-precision straightening units and hydraulic systems to strictly control contour tolerances within ±0.002mm.
Complex geometric shapes are efficiently produced in batches utilizing the lost wax casting method, encompassing precise processes of wax mold reproduction, plaster mold wrapping, liquid metal casting, and cooling demolding.
We apply pickling passivation, electrolytic polishing, and precise laser edge cutting. Integrating these with DLC (Diamond-Like Carbon) coating technology enhances the wear resistance of our structural parts by 300%.
Yes. Used as the base component of nano-level positioning platforms, the parts feature a controlled thermal expansion coefficient of 1.8×10^-6/℃, helping achieve an exceptional positioning accuracy of ±5nm when combined with air-floating guides.
Our specially coated stainless steel components can withstand up to 60MPa deep-sea pressure. Supported by dynamic sealing structures, they are tested to run continuously for 5,000 hours at a depth of 4,000 meters without any leakage.
Absolutely. Our aluminum alloy components are integrated with NEV battery packs via friction stir welding, forming an integral energy absorption structure capable of limiting battery deformation to under 3mm in 25km/h column collision tests.