Explore our core selection of custom components, optical module housings, and high-frequency structural elements engineered to micro-tolerances.
In the modern manufacturing landscape, the strategic shifting toward lightweight, structurally sound, and thermally efficient materials has placed aluminum extrusions at the very core of industrial innovation. As a leading global supplier, we understand that modern engineering demands more than just basic profile pressing. From 5G infrastructure, aerospace assemblies, automotive frames, and electric vehicle (EV) battery pack enclosures to sophisticated electronics housings, customized extrusion is the linchpin that turns challenging design concepts into reliable commercial products.
Integrating post-extrusion precision CNC machining with precise metallurgical formulations empowers our clients to lower thermal resistance, scale down structural footprint, and significantly reduce total cost of ownership. We bridge the gap between high-volume raw manufacturing and micron-level accuracy.
A global leader in Kovar precision processing and high-reliability metal packaging, founded in November 2014.
From the very beginning, Xinyunyang has adhered to its initial intention of industrial excellence, sticking rigidly to the business principles of Integrity, Innovation, Cooperation, and Sharing. Focused on Kovar precision processing technology as its core competitiveness, the company deeply cultivates high-demand fields including semiconductors, optical communications, aerospace, medical devices, and the new energy/military sectors, and is committed to providing miniaturized, highly customized, and ultra-reliable metal packaging and structural solutions to global customers.
High-precision processing capability
Advanced technology and equipment
Strict quality control
Flexible customized services
How our structural engineering and operational standards position us as a premier tier-1 fabrication supplier.
The company has established a professional, highly skilled team of more than 100 people, of which professional technical engineers and expert metallurgical consultants account for 30%. This guarantees that our manufacturing output aligns strictly with international physical and chemical standards.
Our core members have been deeply engaged in precision metal processing and extrusion engineering for more than ten years. We continue to explore composite processing technology for special materials, including high-purity aluminum alloys, Kovar, and titanium, proactively targeting requirements in 5G, artificial intelligence, and EV fields.
Equipped with an ISO 9001 certified quality management system and an advanced digital intelligent production scheduling framework, Xinyunyang increases standard delivery efficiency by 15% to 20%, serving as a high-value key supplier in the global high-end manufacturing supply chain.
From metallurgical selection to high-precision structural post-processing, discover our advanced workflows.
We offer our global clients a broad range of alloy choices, specifically tailored to the mechanical demands of the final deployment. Our structural profiles leverage robust mechanical properties of the 6000 and 7000 series aluminum alloys:
Extrusion is only the first step. To satisfy the demands of precision components like optical modules and hermetic electronics enclosures, Xinyunyang utilizes multi-axis CNC machines, laser cutting, precision bending, tapping, and automated stamping.
Our surface finish treatment lineup is extensive. We deliver precise anodizing (Class I and Class II), bead blasting, chemical conversion coatings (Alodine), powder coating, and specialized electroplating solutions (gold, silver, nickel) designed to bolster corrosion resistance, electrical insulation, or thermal emissivity.
| Parameter / Process | Tolerance/Capability Range | Primary Industrial Applications | Applicable Standards |
|---|---|---|---|
| Profile Extrusion Width | 10mm up to 650mm cross-sections | Heavy machinery, solar structural racks, custom frames | EN 755-9, ASTM B221 |
| Precision CNC Machining | ±0.005mm (Micron-level) | Semiconductor, optical connectors, medical enclosures | ISO 2768-f (Fine) |
| Anodizing Thickness | 5 microns to 25 microns | Corrosion protection, wear-resistance, exterior cases | MIL-A-8625 Type II & III |
| Surface Flatness | Up to 0.05mm per meter | Electronics baseplates, heat-sink mounting interfaces | ISO 1101 |
| Tapping & Threading | M1.6 to M24 standard and custom pitches | Structural joints, precision connector assemblies | ISO metric threads |
How different geographic and regulatory markets utilize our custom engineered profiles.
With strong state-level mandates for renewable energy integration in the US and Canada, our custom extrusions are heavily utilized as structural frameworks for large-scale solar tracking mounts and light-weight sub-frames for commercial EV chargers. These components demand heavy-gauge anodized profiles capable of resisting structural wind-loading and decades of harsh outdoor atmospheric exposure.
To comply with the EU's aggressive vehicle emissions targets and weight reductions for long-range electric vehicles, European automotive manufacturers rely on our highly specialized, ultra-precise crash-box extrusions and battery pack heat sinks. Our 6000-series alloys are processed with high-speed multi-axis CNC drilling and tapping, ensuring perfect fitment into high-volume automotive assembly lines.
As the hub for 5G deployment, optical networking, and microelectronics, the APAC region commands highly complex, localized micro-extruded heat dissipation profiles. Xinyunyang supplies high-precision, micron-tolerance internal packaging systems and chassis for localized regional hubs, ensuring signal reliability and optimal thermal dissipation.
How Xinyunyang leverages China's industrial clustering to optimize lead times and lower operational overhead.
China's manufacturing ecosystem is built on horizontal and vertical integration. Our factory in the industrial heart of Shenzhen enables Xinyunyang to secure premium raw aluminum billets, custom tooling molds, and precise heat-treatment services within hours. This clustering cuts internal supply chain disruptions down to zero, a benefit we pass directly to our global customers through compressed lead times and dynamic order handling.
Furthermore, our intelligent production scheduling framework actively coordinates machine workflows. By automatically routing orders based on alloy type and profile geometry, we can run high-volume production and low-volume, high-customization prototype runs simultaneously without tooling bottlenecks.
To seamlessly integrate with international tier-1 supply systems, all our manufacturing and engineering operations strictly conform to global quality paradigms. From initial metallurgical assessment to final pre-shipment quality verification, Xinyunyang ensures absolute traceability.
Additionally, we supply comprehensive geometric dimensioning & tolerancing (GD&T) documentation, material test reports (MTR), and complete operational process verification files with every shipment to speed up receiving-dock compliance and approvals.
Deep dive inside our high-tech workshop, demonstrating our continuous investments in manufacturing infrastructure.
Providing real information gain and clear answers to critical structural engineering and sourcing questions.
Complete your sourcing pipeline with our high-reliability hermetic packaging, RF connectors, and structural frames.